Application Process
Your partner for unique finishes engineered to enhance the efficiency of your coating application methods.
Optimize the throughput and efficiency of your coating process — regardless of the substrate type or application equipment — with RDC Coatings’ custom-engineered finishes. These sustainable coatings are designed with specialized rheology to produce consistent, even application at high speeds. RDC’s ultraviolet (UV), Excimer UV, and electron beam (EB) energy-cured coatings and water-based (WB) finishes set instantly, enabling faster line speeds, improved processes, and higher productivity.
Application Methods
Every energy-cured coating RDC creates is engineered to enhance the performance and productivity of your application equipment and finishing line.
This high-speed coating technique uses rollers to apply a coating to a substrate, which then passes through an energy-curing system to achieve a uniform coat.
This type of coating method utilizes a spray gun to apply the coating as a fine mist, typically over complex shapes or large surfaces, which are then energy-cured.
This method applies a coating to a linear product in a vacuum environment prior to passing through an energy curing system to ensure excellent adhesion and an instant cure.
This method applies a coating to a linear product in a vacuum environment prior to passing through an energy curing system to ensure excellent adhesion and an instant cure.
RDC’s custom coatings can also be applied via a range of different application processes, including dip coating, gravure coating, web coating, edge coating, and more.
How to Select the Right Coating Techniques
Choosing the best coating application method depends on factors such as substrate material, desired finish, production speed, and environmental considerations. Here are key factors to consider:
- Substrate Type: Different materials require specific coatings and application techniques.
- Production Volume: High-speed methods like roll coating increase efficiency for large-scale production.
- Coating Viscosity: Some coatings perform better with spray methods, while others require roller or curtain techniques.
- Curing Requirements: Energy-cured coatings may need specialized equipment like UV or EB curing systems.
Our team of engineers is able to provide you with tailored recommendations based on your needs. Reach out today and let’s discuss your applications.
Surface Preparation for Coating Applications
Proper surface preparation is critical for achieving optimal coating performance. The right prep process ensures strong adhesion, durability, and a smooth finish. The preparation steps generally include:
1. Cleaning
Removing contaminants such as dust, grease, and oils.
2. Surface Conditioning
Sanding, etching, or priming to enhance coating adhesion
3. Drying
Ensuring the substrate is moisture-free before application.
4. Masking
Protecting specific areas from coating application when needed.
The preparation steps may vary depending on the substrate and coating type. Our team offers in-depth training, equipping operators with the knowledge to optimize coating performance, improve process efficiency, and extend the lifespan of the finished product.
FAQs about Coating Application Processes
How do I determine the right curing process?
The choice depends on the coating type. UV and EB curing provide instant drying, reducing processing time and increasing efficiency.
How can I ensure strong adhesion?
Proper surface preparation, including cleaning and priming, is essential. Selecting the right coating for your substrate also plays a key role. Our engineers can help train your team.
What is the best coating method for complex shapes?
Spray coating is ideal for complex geometries, as it ensures even coverage over irregular surfaces. However, we recommend reaching out to our engineering team to discuss your specific applications.
Are your coatings environmentally friendly?
Yes, our water-based finishes and energy-cured coatings are designed with sustainability in mind, minimizing or eliminating HAPs and VOC emissions. Learn more about the sustainability of our industrial coatings.
Do you provide custom formulations?
Yes, RDC Coatings specializes in custom-engineered coatings to meet specific performance and application requirements.
Your partner for sustainable, compliant energy-cured finishes
All RDC UV curable finishes are environmentally friendly and comply with globally accepted safety and sustainability standards, including…
- Low or No Volatile Organic Compounds (Low-VOC/Zero-VOC)
- California Air Resources Board (CARB) Compliant
- American Innovation and Manufacturing (AIM) Act Compliant
- Meets or exceeds American National Standards Institute (ANSI), Kitchen Cabinet Manufacturers Association (KCMA), and Scientific Equipment and Furniture Association (SEFA) Testing Requirements
How can RDC Coatings help you?
Manufacturers in multiple industries apply RDC Coatings’ custom formulations to a wide variety of materials and products. Leverage RDC Coatings’ 35-plus years of experience in engineering, developing, and manufacturing custom, energy-cured coatings to address your unique needs.